Production planning and control are two important processes that run simultaneously in the manufacturing industry<\/a> to achieve optimum production performance. Production planning helps decide the what, when and how\u2019s of production. On the other hand, production control is about employing different quality optimization techniques to achieve the desired product output and revenue. <\/p>\n\n\n\n Types\nof Production Planning and Control<\/strong><\/p>\n\n\n\n Manufacturing\nplanning and control can be achieved through different processes, depending\nupon the nature of the product to be manufactured, specifications, and the\nskillset required. <\/p>\n\n\n\n Production\ncontrol can be further achieved by following the sequence of programming,\nordering, dispatching, progressing and inventory control. <\/p>\n\n\n\n The best manufacturing ERP software<\/a> comes with the production planning module that helps track any production process and the completion of a work order. Backed by historical data related to production and sales forecasting, ERP<\/a> for manufacturing industry helps optimize the production capacity.<\/p>\n\n\n\n Major Modules of Manufacturing ERP Software for Production Planning and Control<\/strong><\/em><\/p>\n\n\n\n Manufacturing\ncompanies follow the steps to production planning and control and ensure that\nthere is an uninterrupted workflow. From procuring raw materials to delivering\nfinished products, there is a need of production planning and control at every\nstep. The major steps to production planning and control are:<\/p>\n\n\n\n Step 1:\nPlanning<\/strong><\/p>\n\n\n\n Production\nplanning helps with better utilization of production facilities in a way that\nyou meet quality standards, match delivery deadlines and ensure lower operating\ncosts. When you decide what will be produced, where, by which employees, when\nand how, production inefficiencies can be minimized considerably. <\/p>\n\n\n\n Step 2:\nRouting<\/strong><\/p>\n\n\n\n Routing\nis about creating a plan for the movement of raw materials through different\nmachines and production processes. A routing chart is created, which includes\nthe sequence of different machines and processes to be used in a sequence\nduring production. You can also plan an alternate routing, based on the\navailability of machines, skillset of your employees, and process limitations. <\/p>\n\n\n\n Step 3:\nScheduling in Production Planning and Control<\/strong><\/p>\n\n\n\n This step helps determine which production process will be performed when and on which specified machines. The idea is to ensure efficiency at every stage and meet the desired production completion date. While the Master schedule is used for scheduling all production activities in a manufacturing unit, the detailed schedule is used to manage manufacturing operations for every product. <\/p>\n\n\n\n Step 4:\nDispatching<\/strong><\/p>\n\n\n\n Dispatching\nis the process where all the plans created during routing and scheduling stages\nget into action. For this, your staff at the manufacturing plant supervisors have\nto ensure that tools and raw materials have moved to the designated workplace\non time and as per the routing plan. <\/p>\n\n\n\n Dispatching\nis often done through work orders, which include the tools and machines\nrequired for every operation, along with their start and end date. <\/p>\n\n\n\n Step 5:\nFollowing-Up<\/strong><\/p>\n\n\n\n Expediting\nis the stage where the status of different work orders is analysed and a report\nis generated for the overall production performance. Any variance from the\npredefined production schedules can be analysed at this stage to take steps for\nimprovement. <\/p>\n\n\n\n iXpert ERP is a popular name among manufacturing companies to manage every process involved in processing the input material and generating the desired output. Multiple processes are involved in manufacturing, such as, material management, labour management, shifts management, machine availability & maintenance, etc. All these processes can be streamlined with the best ERP software for manufacturing in India. <\/p>\n\n\n\n iXpert Manufacturing ERP<\/a> can track the history of orders and sales to provide realistic forecasting. Accordingly, you can plan the production along with the raw materials required, manufacturing time, machines required, etc. <\/p>\n\n\n\n This is an important feature of MRP ERP software<\/a>, which helps with better production planning and scheduling. You can manage your manufacturing processes with higher efficiency and have a better inventory control with the MRP feature. iXpert ERP helps maintain lean inventory levels so that you can adhere to your manufacturing cycle. <\/p>\n\n\n\n To meet the manufacturing demand, you\nneed a master production schedule to analyse current work orders and the\navailability of inventory, machines and staffing. MPS schedule clearly\nindicates which product will be required at what stage and in what quantity. MPS\nschedule works by considering your sales forecast and work orders. <\/p>\n\n\n\n Planning and scheduling are followed by the execution phase where the best ERP for manufacturing simulation software<\/a> helps users prepare for last-minute changes. Real-time changes in the production plan is inevitable to achieve the desired production targets. <\/p>\n\n\n\n\n
<\/span>What is ERP in Production Planning and Control: Manufacturing ERP Modules<\/span><\/h2>\n\n\n
![\"ERP](\"https:\/\/cdn.techjockey.com\/blog\/wp-content\/uploads\/2020\/06\/01.png\")
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<\/span>The Process of Production Planning & Control<\/span><\/h2>\n\n\n\n
<\/span>How to Achieve Better Production Planning Control with Manufacturing ERP<\/span><\/h2>\n\n\n
![\"Manufacturing](\"https:\/\/cdn.techjockey.com\/blog\/wp-content\/uploads\/2020\/06\/02.png\")
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<\/span>Forecasting & Planning for Production<\/span><\/h3><\/li>\n<\/ul>\n\n\n\n
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<\/span>Material Requirements Planning with MRP Software<\/span><\/h3><\/li>\n<\/ul>\n\n\n\n
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<\/span>Master Production Schedule (MPS)<\/span><\/h3><\/li>\n<\/ul>\n\n\n\n
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<\/span>Advanced Scheduling and Execution<\/span><\/h3><\/li>\n<\/ul>\n\n\n\n
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<\/span>Product Lifecycle Management<\/span><\/h3><\/li>\n<\/ul>\n\n\n\n